Duplex Stainless Steel Corrosion Resistant Chemical Centrifugal Pump for High Temperature Potassium Sulfate Solution

• Customization: Available
• After-sales Service: on Line Video Guidance or Paid Site Service
• Warranty: One Year After Operation/18 Months After Shipment
• Model NO.: HZ
• Max.Head: 250 M
• Max.Capacity: 2050 M3/H
• Driving Type: Motor
• Impeller Number: Single-Stage Pump
• Working Pressure: Middle Pressure Pump
• Influent Type of Impeller: Single Suction Pump
• Position of Pump Shaft: Horizontal Pump
• Pump Casing Combined: Radial Split Casing
• Mounting Height: Suction Centrifugal
• Impeller: Closed
• Usage: Pump, Pumps, Circulating Pump, Chemical Pump
• Materials: SS304, SS316, SS316L, Titanium, Monel, 2205, CD4MCU
• Manufacturer Level: Top Level
• Shaft Sealing: Mechanical Seal and Packing
• Pump Arrangement: Pipe Hung, Horizontal
• Pump Transmission: Direct Coupled, Gear Box, V-Belts, Universal Joint
• Flange Standard: Customized
• Motor Brand: ABB, Siemens or Reputed Chinese Brands
• Pump Bearing: Sk-F, NSK or Reputed Chinese Brands
• Transport Package: Standard Seaworthy Packing
• Specification: Customized
• Trademark: Gaofeng
• Origin: China
• HS Code: 8413709990
• Production Capacity: 11000 PCS/Year
• Package Size: 200.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 350.000kg

Product Description

 

Product Description

Brief introduction of Chemical Centrifugal Pumps:

The Chemical Process Pump is a centrifugal pump of horizontal, single stage, single suction, volute casing type, cantilever design, its performance parameters conform to ISO2858 and its technical requirement conform to ISO5199. The chemical centrifugal pumps with closed impeller is designed to transfer clean or medium containing a small number of particles, easy to crystallize, easy to precipitate working conditions. The chemical centrifugal pumps with open impeller is designed to transfer the pulp below 8% density, fibers less than 50mm and other liquid with the solid content below 30%. Large channel open impeller pumps have a strong capacity to convey fiber, particles or pulp.

Pumps are subjected to the most extreme stresses: acids, alkalis, high temperatures and abrasive fluids. To guarantee its customers reliable products, we always focus on materials. Select material of Stainless Steel (SS304, SS316, SS316L, 904L), Duplex Stainless Steel (CD4MCu, 2205, 2507), Titanium, Nickel, Monel ,Hastelloy, 20# alloy…chemical centrifugal pumps could meet the requirements of high temperature, high pressure, harsh working conditions of corrosion or abrasion. Chemical centrifugal process pumps are widely used in chemical, caustic soda, chlor-alkali, salt, pulp, nitric, petrochemical industries.

Applications of Chemical Centrifugal Pumps:

1. Chemical and process industry
2. Soda, caustic soda, soda ash, chlor-alkali
3. High-concentration nitric and chromic acid
4. Sulphuric and phosphoric acid
5. Salt extraction and brine processing
6. Petrochemical industry, Refinery
7. Coking plants
8. Textile and pulp, paper, board industries
9. Food and sugar-making industries
10. Aluminium oxide industry / Solids transport
11. Steel and metal-working industries
12. Mining industry / Coal mining and extraction
13. Flue gas desulphurisation of thermal power plant
14. Limestone and milk of lime suspensions
15. Acidic chloride-containing scrubber suspensions
16. Acidic process water
17. Waste water treatment plants
18. Offshore and marine engineering

Performance range of Chemical Centrifugal Pumps:

Product Parameters

Parameters of Chemical Centrifugal Pumps:

Flow rate:	Q= 0.8~2500 (m³/h)
Total head:	H=4~250 (m)
Pump speed:	n=1450/2900rpm
Fluid s.g.:	γ≤1.85
Fluid temperature:	T=-20~175ºC
Pump diameter:	Ф50~450mm

 

Pump structure

Structure of the Chemical Centrifugal Pump:
1  PUMP CASING   adopts precision casting, number milling processing and fine grinding to ensure that the pump casing profile is accurate, the material is dense and uniform, and the hydraulic performance is excellent.
2  IMPELLER NUT  self-locking impeller nuts eliminate the risk of loose.
3  IMPELLER  optimized design of impeller, wider range of high efficiency and application range.
4  PUMP COVER  back pull-out design to facilitate quick access for servicing.
5  MECHANICAL SEAL  different mechanical seals according to different working conditions.
6  FRONT BEARING GLAND
7  SHAFT  thickened heavy-duty shaft, provides maximum strength and stiffness for harsh working conditions, providing bearing capacity and operational stability. 
8  BEARING HOUSING   reliable, heavy-duty bearing unit helps extend bearing's lifecycle, reduces unexpected shutdowns and maintenance costs.
9  AIR VENT COVER
10  BRACKET
11  BACK BEARING GLAN

1 Pump casing	9 Bearing housing	17 Oil-analysis standard
2 Impeller	10 Shaft	18 Skeleton oil seal
3 Pump cover	11 Air vent cover	19 Skeleton oil seal
4 Mechanical seal	12 Back bearing	20 O ring of seal end gland
5 Seal end gland	13 Back bearing gland	21 Pump cover washer/O ring
6 Wear sleeve	14 Pump coupling	22 O ring of impeller
7 Front bearing gland	15 Bracket	23 O ring of impeller nut
8 Front bearing	16 Pipe plug	24 Impeller nut

Detailed Photos

The chemical centrifugal pump, the optimized hydraulic design delivers superior performance through high efficiency impellers and volutes casings, contributing to low energy consumption subsequent total cost of ownership. Thanks to our casting and materials expertise, our customers can be confident that our pumps  will withstand even the most demanding operating conditions. With thousands of installations all over the world, products and services of Zigong Pump & Valve have stood the test of time. Drawing on over 70 years of experience as a manufacturer of pumps, we at Zigong Pump & Valve meet the continuously rising demands our customers place on high-performance products.

Pump features

The  Features of Chemical Centrifugal Pumps:

1. Conform to ISO2858(GB5662)and GB/T5656(equivalent to ISO5199)
2. Heavy shaft of increased diameter, the bearing capacity of bearings is averagely increased by 75~160%, the life of bearings are tremendously extended.
3. Forced internal cooling cartridge mechanical seal and big sealing chamber reduced the possibility of breakdown.
4. Easy adjust method of pump rotor part to maintain low pressure of sealing chamber, to reduce the axial force,and therefore guaranteed the stable operation of pump.
5. Several transforming designs enlarged the range of application of pump, increased the reliability of pumping special fluids.
6. High interchangeability of pump parts reduced the cost on spares  parts for clients.

We committed to the design and production of chemical centrifugal pumps, optimize the flow channel design, select the appropriate materials, and configure effective mechanical seals, all of this in order to extend the service life of chemical centrifugal pumps.

Based on CFD technology, Optimize pump hydraulic performance more efficiently.
Chemical centrifugal process pumps, the optimised hydraulic design delivers superior performance through high efficiency impellers and volutes casings, contributing to low energy consumption subsequent total cost of ownership. Adopting the optimization algorithm provided by Isight, it integrates the functional optimization platform of 3D modeling software Catia, grid division software ICEM and numerical simulation software CFX.
Pump Configuration:

Company Profile

We have eight modernized workshops covering 12,000 square meters, which producing ability was designed as 18000 pieces per year. The factory consists of foundry workshop, finish-machining workshop, plate welding workshop, assembly workshop and testing center. The maximum lifting ability for tramelling crane is 50 metric tons; There are 510 sets of large and essential processing facilities which enable the requirements for producing all kinds of industrial pumps.

Casting of parts and components is an important part of the industrial pump production process. The precise control of the pump material smelting and the flow path size of the over-current components is our key control program for the quality of the pump products. The annual production capacity of 8,000 tons of alloy cast iron and dozens of new casting equipment such as AOD refining furnace and spectrum analyzer, as well as a group of skilled stylists, ensure the excellent quality of our castings.


HOT SELLING PUMPS

 

CERTIFICATES & PATENTS
TESTING
The comprehensive pump testing center. Make sure the quality control can be refined in the material inspection,components check,performance test. 

PACKAGING
Product is packaged according to the customer's needs. Plywood boes are used according to international regulations.

Why choose us?

5 DECADES
Established in 1967, long history of pump making brings us rich experience, making us a professional pump manufaturer and ranking us as a famous pump factory in China.

500+ STAFFS
Well trained and professional engineers and workers guarantees the in time delivery and offers professional pump solutions to our clients.

96700m²  WORKSHOPS
Large and modernized workshops and facilities enables the efficient and strict QA&QC procedures and therefore assures the qualified products.

20+ BRANCHES
Established 20+ branches offices and subsidiaries throughout China, they offer closer and in time services to our clients. And our overseas customers are from different places of the world.

3000+ CLIENTS
Own more than 3000 clients both in China and overseas, which is an approval of our product quality and a praise of our service.

20+ PATENTS
Gained more than 20 patents, which is a strong proof of the ability of R&D and a backup of product quality.

FAQ

Q: How long is your factory history?
A: Our factory was established in 1967.
 
Q: How many staffs does your factory have?
A: We have around 500 staffs.
 
Q: What international certificates does your factory have?
A: We have API, CE, ISO9001...
 
Q: Does your factory have foundry for yourself?
A: We have our own two foundries in our factory.
 
Q: What after sales service your factory can provide?
A: Generally, most of the issues can be solved by free guidance of video calls. But paid site service is also available.
 
Q: What is your product warranty?
A: 12 months since commissioning or 18 months after shipment,whichever is earlier.
 
Q: What is your factory's annual output capacity?
A: Around 20,000 pcs of various type of pumps.